Wahoo Field – Deepwater Lifting & Lowering (Brazil)

KimLift® Synthetic Round Slings

DATE

January 2025

BACKGROUND

Future Synthetics (Singapore) won a contract to design and manufacture a total of 7 engineered synthetic round slings for an engineering contract in the Wahoo field. Wahoo is a conventional oil development located in deepwater in Brazil in the Campos Basin. Wahoo was discovered in 2008 with a water depth of around 1,400 meters.

The field is being developed with the drilling of four producer wells and two injector wells. The wells will be connected to the subsea manifold with multi-phase pumps to enable the flow of produced oil and injected water. The subsea manifolds will be installed approximately 2.5km away from the wells and will be tied back to the existing Frade floating production storage and offloading (FPSO) vessel located between 30km and 35km from the field. The Wahoo development project will extend the lifespan of the FPSO Frade infrastructure, while pushing back the abandonment of the Frade-Wahoo cluster from 2034 to 2054. Some the of the KimLift® slings were exceptionally long, making them ideal for this Deepwater environment – at 70m – and proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia (one of the largest in the industry).

The Kimlift® slings were supplied with a package of other rigging equipment. All slings were made with our trademark Engineered Length Control ® for strict length tolerance compliance.

SCOPE OF SUPPLY:

1x KimLift® synthetic round sling KLX-113; MBL 470 MT (adjusted for bending dia) and effective working length 70 meters.

1x KimLift® synthetic round sling KLX-113; MBL 470 MT (adjusted for bending dia) and effective working length 30 meters.

2x KimLift® synthetic round slings KLX-460; MBL 1,724 MT (adjusted for bending dia) and effective working length 3.0 meters.

2x KimLift® synthetic round slings KLX-460; MBL 1,724 MT (adjusted for bending dia) and effective working length 20 meters.

1x KimLift® synthetic round sling KLX-569; MBL 2,505 MT (adjusted for bending dia) and effective working length 5.0 meters.

Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Witnessed and certified by APAVE.

KimFlex® Heavy Lift Steel Wire Rope Slings

DATE
November 2024

BACKGROUND
The Jumelai Sisi Nubi project in Indonesia is a greenfield project involving the construction of three platforms: JML1 in the South Mahakam Field and WPS3 and WPN4 in the Sisi Nubi Field. Each platform is connected by a pipeline with a total length of 16 km. By design, each platform can produce up to 45 MMscfd or equal to a total of 135 MMscfd, which drives production from the Mahakam Working Area.

Future Synthetics won a contract for the design, manufacture and supply of 11 KimFlex® heavy lift, braided steel wire rope slings for this project. The KimFlex® slings have been in use for offshore lifting since they were introduced by Future Synthetics (then called KTL Offshore) in 2003 and have been used on many prestigious, huge heavy lift projects over these years. When made by Future Synthetics, these type of slings are renowned for their length accuracy, flexibility during handling and overall reliability.

The KimFlex® slings were made with our trademarked Engineered Length Control® and proof load tested on our KimTest 3000t horizontal test bed.

SCOPE OF SUPPLY:

1x KimFlex® steel wire rope sling, diameter 412mm, CGBL 5,760 MT (adjusted for bending diameter) and nominal effective
working length 42.0 meters.
1x KimFlex® steel wire rope sling, diameter 412mm, CGBL 5,760 MT (adjusted for bending diameter) and nominal effective
working length 38.8 meters.
1x KimFlex® steel wire rope slings, diameter 304mm, CGBL 3,204 MT (adjusted for bending diameter) and nominal effective
working length 61.2 meters.
2x KimFlex® steel wire rope slings, diameter 224mm, CGBL 1,768 MT (adjusted for bending diameter) and nominal effective
working length 57.7 meters.
2x KimFlex® steel wire rope slings, diameter 224mm, CGBL 1,768 MT (adjusted for bending diameter) and nominal effective
working length 56.7 meters.
2x KimFlex® steel wire rope slings, diameter 224mm, CGBL 1,768 MT (adjusted for bending diameter) and nominal effective
working length 40.0 meters.
2x KimFlex® steel wire rope slings, diameter 224mm, CGBL 1,768 MT (adjusted for bending diameter) and nominal effective
working length 39.06 meters.

Designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd. Proof load testing witnessed and
certified by APAVE.

Cable Laid Grommet (IMCA M179) – Lot 4

DATE
September 2024

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 15 cable laid grommets for the follow-on phase of the NFPS project, demonstrating the confidence of the customer in Future Synthetics with regards to the quality and punctual delivery of these critical items. The project had been awarded to the Contractor by QatarEnergy LNG for the Combined COMP3A & COMP3B of the North Field Production Sustainability Offshore Compression Program, aimed at sustaining the production of the North Field offshore natural gas reservoir.

The scope of work encompassed the engineering, procurement, fabrication and installation of six platforms as well as approximately 100 km of corrosion resistance alloy rigid subsea pipelines of 28’’ and 24’’ diameter, 100 km of subsea composite cables, 150 km of optic cables and several other subsea facilities.

These grommets were produced with our trademark Engineered Length Control ® for strict length compliance. The size of the grommets ranged from 288mm to 156mm diameter.

Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia, one of the few test beds in the world capable of accommodating these long lengths.

SCOPE OF SUPPLY:
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 95.6 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 94.3 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 92.7 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,076 MT; effective working length 91.3 meters.

1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,632 MT; effective working length 82.5 meters.
1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,632 MT; effective working length 76.8 meters.
1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,632 MT; effective working length 76.0 meters.

2x Steel Wire Rope Cable Laid Grommet dia 240mm with CGBL 5.674 MT; effective working length 70.3 meters.
2x Steel Wire Rope Cable Laid Grommet dia 240mm with CGBL 5.674 MT; effective working length 61.3 meters.

4x Steel Wire Rope Cable Laid Grommet dia 156mm with CGBL 2,403 MT; effective working length 20.0 meters.

Grommets designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to IMCA M179. Testing, packaging and loading witnessed by customer selected third party certifying authority.

KimLift® Synthetic Round Slings

DATE
March 2024

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 8 heavy lift synthetic round slings for the Dalma Gas project.

The Dalma field is part of the Ghasha Concession which is the world’s largest offshore sour gas development and an important enabler of gas self-sufficiency for the United Arab Emirates (UAE). The scope of supply for the contractor covered the EPC of four offshore wellhead towers, pipelines and umbilicals in Hair Dalma, Satah, and Bu Haseer fields.

These slings were huge and when used in basket hitch the largest had an MBL of 10,790 metric tons.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

KimLift® Synthetic Round Slings

DATE
March 2024

BACKGROUND
Future Synthetics (Singapore) won a contract to design and manufacture a total of 13 engineered synthetic round slings for subsea installation project involving one of the largest offshore construction vessels in the industry.

The Contractor secured a deal for transportation and installation activities for the Jansz-Io Compression project, located around 200 kilometres offshore the north-western coast of Australia at water depths of about 1,400 meters. The Jansz-Io compression project will help gas recovery at the giant 15.6 MTPA (million tonnes per annum) Gorgon LNG project as the offshore field ages. 

Part of the original development plan for the Chevron-operated Gorgon LNG plant, the Jansz-Io compression project will use subsea compression technology to maintain long-term natural gas supply from the offshore field to the three existing LNG trains but also domestic gas plant on Barrow Island.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

SCOPE OF SUPPLY:
8x KimLift® synthetic round slings KLX-403; MBL 2,014 MT (adjusted for bending dia) and effective working length 34.0 meters.
4x KimLift® synthetic round slings KLX-441; MBL 2,206 MT (adjusted for bending dia) and effective working length 34.0 meters.
1x KimLift® synthetic round sling KLX-1105; MBL 5,355 MT (adjusted for bending dia) and effective working length 10.2 meters.

Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Testing, packaging and loading witnessed by customer selected third party certifying authority.

KimLift® Synthetic Round Slings

DATE

February 2024

BACKGROUND

Future Synthetics (Singapore) won a contract to design and manufacture a total of 31 engineered synthetic round slings for the installation of an offshore wind farm.

The main scope of work using the slings included:

        - Foundation transport and installation service

        - Offshore substation EPCI service

        - Submarine cable transport, commissioning, installation and testing service

        - Wind turbine generator transport service

The offshore operations are planned to started in March 2024 and will be complete by the end of 2025 to deliver power to the grid as scheduled. The KimLift slings were  supplied with high visibility jackets and extra protection for heavy duty applications. One of the slings measured at 73.5m in length, one of the longest KimLift slings produced so far.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia.

SCOPE OF SUPPLY:
4x KimLift® synthetic round slings KLX-486; MBL 2,430 MT (adjusted for bending dia) and effective working length 33.1 meters.
1x KimLift® synthetic round sling KLX-486; MBL 2,430 MT (adjusted for bending dia) and effective working length 23.2 meters.
1x KimLift® synthetic round sling KLX-486; MBL 2,430 MT (adjusted for bending dia) and effective working length 9.8 meters.
8x KimLift® synthetic round slings KLX-460; MBL 2,,302 MT (adjusted for bending dia) and effective working length 20.0 meters.
3x KimLift® synthetic round slings KLX-422; MBL 2,110 MT (adjusted for bending dia) and effective working length 10.0 meters.
3x KimLift® synthetic round slings KLX-384; MBL 1,918 MT (adjusted for bending dia) and effective working length 25.0 meters.
3x KimLift® synthetic round slings KLX-212; MBL 1,061 MT (adjusted for bending dia) and effective working length 73.5 meters.
3x KimLift® synthetic round slings KLX-182; MBL 908 MT (adjusted for bending dia) and effective working length 40.0 meters.
3x KimLift® synthetic round slings KLX-182; MBL 908 MT (adjusted for bending dia) and effective working length 8.0 meters.
2x KimLift® synthetic round slings KLX-97; MBL 486 MT (adjusted for bending dia) and effective working length 15.0 meters
Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Witnessed and certified by ABSG.

Cable Laid Grommet (IMCA M179) – Lot 3

DATE
February 2024

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 12 cable laid grommets and hand spliced slings for the follow-on phase of the  NFPS project. The project had been awarded to the Contractor by QatarEnergy LNG for the Combined COMP3A & COMP3B of the North Field Production  Sustainability Offshore Compression Program, aimed at sustaining the production of the North Field offshore natural gas reservoir.

The scope of work encompassed the engineering, procurement, fabrication and installation of six platforms as well as approximately 100 km of corrosion resistance alloy rigid subsea pipelines of 28’’ and 24’’ diameter, 100 km of subsea composite cables, 150 km of optic cables and several other subsea facilities.

Lot 3 included the manufacture of cable laid slings using hand spliced terminations in ultra-long lengths exceeding 100m. These slings and grommets were produced with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia, one of the few test beds in the world capable of accommodating these long lengths.

SCOPE OF SUPPLY:
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 52.35 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 52.14 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 50.87 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 47.18 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 46.04 meters.
1x Steel Wire Rope Cable Laid Grommet dia 288mm with CGBL 8,066 MT; effective working length 45.93 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 107.42 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 106.45 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 104.60 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 95.89 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 93.70 meters.
1x Steel Wire Rope Cable Laid Sling (hand spliced) dia 337mm with CRBL 4,902 MT; effective working length 93.59 meters.

Grommets and slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to IMCA M179. Testing, packaging and loading witnessed by customer selected third party certifying authority.

KimLift® Synthetic Round Slings

DATE
October 2023

BACKGROUND

Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 2 heavy lift, synthetic round slings to complement the 30 slings supplied in the previous installation phase in 2022. The slings were used for installing monopiles for the Yunlin Offshore Wind Farm, located in the Taiwan Straits.

The Contractor landed an order to install the remaining monopiles for wind turbine structures for the 640-MW Yunlin wind farm. As many as 80 wind turbines will generate electricity that will be fed into the Taiwanese power grid via two onshore substations near the cities of Taixi and Sihu.

The first turbine was connected to the grid in November 2022 but the completion of the project was delayed by three years due to technical difficulties with the monopile installation.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

ONGC 98/2 Cluster 2 Deepwater T&I Project,

Krishna Godavari Basin (India)

KimLift® Synthetic RoundSlings

DATE
October 2023

BACKGROUND
Future Synthetics (Singapore) won a contract to design and manufacture a total of 4 ultralong heavy lift, synthetic round slings. The slings were used for the Transportation and Installation (T&I) project for ONGC’s deep water project. The contractor will deliver and install a central processing platform (CPP) and living quarters. The platform will process wet gas, which will then be exported to an onshore terminal.

The slings were made to strict length tolerances, quality control and engineering verification. The core load bearing component used in the slings was FutureSteel® HMPE yarn, produced at Future Synthetics using high speed twisters. The exceptionally long length of these heavy lift slings presented no problem for the production team and testing department.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest and longest in the industry.

KimLift® Synthetic Round Slings

DATE
October 2023

BACKGROUND
Future Synthetics (Singapore) won a contract to design and manufacture a total of 133 engineered synthetic round slings for an EPCIC contract for the floating production unit  (FPU) for the Scarborough gas field development offshore Western Australia. The KimLift slings were supplied with high visibility jackets and extra protection for heavy duty  applications. A total of 96 steel wire rope grommets were made and over 100 high-capacity shackles and hooks supplied as part of the total rigging package.

The slings were used for the installation of huge suction plies and other critical subsea lifting.

The project scope included a battery energy storage system to reduce emissions on the topsides and support the client’s net emissions reduction targets.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in  Malaysia.

SCOPE OF SUPPLY:

2x KimLift® synthetic round slings KLX-317; MBL 1,583 MT (adjusted for bending dia) and effective working length 5 meters.

20x KimLift® synthetic round slings KLX-299; MBL 1,493 MT (adjusted for bending dia) and effective working length 22 meters.

5x KimLift® synthetic round slings KLX-299; MBL 1,493 MT (adjusted for bending dia) and effective working length 5 meters.

20x KimLift® synthetic round slings KLX-266; MBL 1,331 MT (adjusted for bending dia) and effective working length 16 meters.

6x KimLift® synthetic round slings KLX-211; MBL 1,055 MT (adjusted for bending dia) and effective working length 4 meters.

80x KimLift® synthetic round slings KLX-100; MBL 499 MT (adjusted for bending dia) and effective working length 12 meters.

40x 96mm cable laid grommet (steel wire), CGBL 904 MT (adjusted for bending dia) and effective working length 3.1 meters.

66x 500t Wide Body Type Shackles;

40x 400t Wide Body Type Shackles;

20x 500t Triangle Plates;

3x ROV 500t Hooks.

Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Witnessed and certified by ABSG.

KimLift® Synthetic Round Slings

DATE
September 2023

BACKGROUND
Future Synthetics (Singapore) won a contract to design and manufacture a total of 30 engineered synthetic round slings for 433km of pipeline installation.
Once operational, the trunkline will connect the Scarborough gas field, located in the Carnarvon Basin offshore Western Australia, with the corresponding onshore liquefied natural gas production facility Pluto. Over a 12-month period, the contractor installed 433 km of pipeline and more than 36,000 lengths of pipe at a depth of up to 1,400 meters.

The KimLift slings were supplied with high visibility jackets and extra protection for heavy duty applications.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia.

SCOPE OF SUPPLY:
6x KimLift® synthetic round slings KLX-1007; MBL 4,393 MT (adjusted for bending dia) and effective working length 10.0 meters.
1x KimLift® synthetic round sling KLX-511; MBL 2,447 MT (adjusted for bending dia) and effective working length 18.5 meters.
2x KimLift® synthetic round slings KLX-390; MBL 1,873 MT (adjusted for bending dia) and effective working length 4.0 meters.
2x KimLift® synthetic round slings KLX-390; MBL 1,873 MT (adjusted for bending dia) and effective working length 8.0 meters.
2x KimLift® synthetic round slings KLX-246; MBL 1,144 MT (adjusted for bending dia) and effective working length 20.0 meters.
2x KimLift® synthetic round slings KLX-82; MBL 328 MT (adjusted for bending dia) and effective working length 7.8 meters.
2x KimLift® synthetic round slings KLX-82; MBL 328 MT (adjusted for bending dia) and effective working length 6.5 meters.
2x KimLift® synthetic round slings KLX-77; MBL 384 MT (adjusted for bending dia) and effective working length 36.0 meters.
2x KimLift® synthetic round slings KLX-77; MBL 384 MT (adjusted for bending dia) and effective working length 8.0 meters.
2x KimLift® synthetic round slings KLX-46; MBL 219 MT (adjusted for bending dia) and effective working length 13.5 meters.
2x KimLift® synthetic round slings KLX-46; MBL 219 MT (adjusted for bending dia) and effective working length 7.0 meters.
1x KimLift® synthetic round slings KLX-41; MBL 178 MT (adjusted for bending dia) and effective working length 24.0 meters.
4x KimLift® synthetic round slings KLX-41; MBL 178 MT (adjusted for bending dia) and effective working length 8.6 meters.

Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Witnessed and certified by ABSG.

KimLift® Synthetic Round Slings
 

DATE
August 2023
 

BACKGROUND
Future Synthetics (Singapore) won a contract to design and manufacture a total of 28 engineered synthetic round slings for an engineering, procurement, and removal contract for  offshore decommissioning work for the removal of the Stybarrow disconnectable turret mooring (DTM) buoy. It was part of the decommissioning of the Stybarrow field located in the northwest Cape of Western Australia.

The slings were used for the recovery, transportation and offloading of the DTM buoy to a suitable onshore yard facility for
dismantling and disposal.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

SCOPE OF SUPPLY:
1x KimLift® synthetic round slings KLX-1127; MBL 5,635 MT (adjusted for bending dia) and effective working length 18 meters.
15x KimLift® synthetic round slings KLX-949; MBL 4,689mMT (adjusted for bending dia) and effective working length 56.2 meters.
2x KimLift® synthetic round slings KLX-531; MBL 2,653 MT (adjusted for bending dia) and effective working length 12 meters.
1x KimLift® synthetic round slings KLX-340; MBL 1,700 MT (adjusted for bending dia) and effective working length 15 meters.
4x KimLift® synthetic round slings KLX-221; MBL 1,105 MT (adjusted for bending dia) and effective working length 37 meters.
1x KimLift® synthetic round slings KLX-205; MBL 1,025 MT (adjusted for bending dia) and effective working length 30 meters.
2x KimLift® synthetic round slings KLX-102; MBL 510 MT (adjusted for bending dia) and effective working length 40 meters.
2x KimLift® synthetic round slings KLX-102; MBL 510 MT (adjusted for bending dia) and effective working length 30 meters.

Slings designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to DNV-ST-N001. Witnessed and certified by ABSG.

Cable Laid Grommet (IMCA M179) – Lot 2

DATE
August 2023

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 12 cable laid grommets for the NFPS project – Lot 2. The project had been awarded to the Contractor by QatarEnergy LNG for the Engineering, Procurement, Construction and Installation of various offshore facilities for the extraction and transportation of natural gas, including platforms, supporting and connecting structures, subsea cables and anticorrosion internally cladded pipelines. The project also encompasses the decommissioning of a pipeline and other significant modifications to existing offshore facilities.

Pipe-laying and lifting operations was executed by the DE HE vessel in water depths of approximately 65 meters, leveraging on the Contractor’s high-end welding technology for corrosion resistant cladded pipelines to meet stringent quality requirements.

The unique length and load capability of our KimTest 3000t horizontal test bed in Malaysia was ideally suited to accommodating these long lengths in a full proof load test. As for the grommets in Lot 1, the Lot 2 grommets were exceptionally long for this large diameter and were produced with our trademark Engineered Length Control ® for strict length compliance.

SCOPE OF SUPPLY:

1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,633 MT; effective working length 96.3 meters.

1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,633 MT; effective working length 96.2 meters.
2x Steel Wire Rope Cable Laid Grommets dia 261mm with CGBL 6,633 MT; effective working length 95.9 meters.
1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,633 MT; effective working length 85.7 meters.
2x Steel Wire Rope Cable Laid Grommets dia 261mm with CGBL 6,633 MT; effective working length 85.4 meters.
1x Steel Wire Rope Cable Laid Grommet dia 261mm with CGBL 6,633 MT; effective working length 85.0 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 74.9 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 74.6 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 70.9 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 70.4 meters.

Grommets designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to IMCA M179. Testing, packaging and loading witnessed by customer selected third party certifying authority.

Cable Laid Grommet (IMCA M179) – Lot 1

DATE
July 2023

BACKGROUND
Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 12 cable laid grommets for the NFPS project. The project had been awarded to the  Contractor by QatarEnergy LNG for the Engineering, Procurement, Construction and Installation of various offshore facilities for the extraction and transportation of natural gas,
including platforms, supporting and connecting structures, subsea cables and anticorrosion internally cladded pipelines. The project also encompasses the decommissioning of a pipeline and other significant modifications to existing offshore facilities.

Pipe-laying and lifting operations was executed by the DE HE vessel in water depths of approximately 65 meters, leveraging on the Contractor’s high-end welding technology for corrosion resistant cladded pipelines to meet stringent quality requirements.

The grommets for Lot 1 were exceptionally long for this large diameter and were produced with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia, capable of accommodating these long lengths.

SCOPE OF SUPPLY:
2x Steel Wire Rope Cable Laid Grommets dia 261mm with CGBL 6,633 MT; effective working length 93.6 meters.
2x Steel Wire Rope Cable Laid Grommets dia 261mm with CGBL 6,633 MT; effective working length 83.1 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 72.0 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 71.1 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 68.7 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 69.8 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 67.9 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 70.4 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 70.2 meters.
1x Steel Wire Rope Cable Laid Grommet dia 228mm with CGBL 4,794 MT; effective working length 67.8 meters.

Grommets designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia) Sdn Bhd to IMCA M179. Testing, packaging and loading witnessed by customer selected third party certifying authority.

KimLift® Synthetic Round Slings

DATE
June 2022

BACKGROUND

Future Synthetics (Middle East) FZC won a contract to design and manufacture a total of 30 heavy lift, synthetic round slings. The slings were used for installing monopiles for the Yunlin Offshore Wind Farm, located in the Taiwan Straits.

The monopiles were installed in water depths from 9m to 38m. Due to the size of the wind turbines to be installed, the monopiles were huge with some having diameters of 10m, lengths from 60m to 98m and unit weights of up to 2 metric tons. Several of these monopiles were the heaviest ever to be used offshore.

The slings were made to strict length tolerances, quality control and engineering verification. The core load bearing component used in the slings was FutureSteel®
HMPE yarn, produced at Future Synthetics using high speed twisters.

All slings were made with our trademark Engineered Length Control ® for strict length compliance. Proof load testing was conducted on our KimTest 3000t horizontal test bed in Malaysia – one of the largest in the industry.

SCOPE OF SUPPLY:
4x KimLift® synthetic round slings KLX-524; MBL 2,621 MT (adjusted for bending
diameter) and nominal effective working length 11.50 meters.
4x KimLift® synthetic round slings KLX-531; MBL 2,611 MT (adjusted for bending
diameter) and nominal effective working length 41.75 meters.
8x KimLift® synthetic round slings KLX-783; MBL 3,916 MT (adjusted for bending
diameter) and nominal effective working length 37.55 meters.
4x KimLift® synthetic round slings KLX-639; MBL 3,009 MT (adjusted for bending
diameter) and nominal effective working length 3.05 meters.
4x KimLift® synthetic round slings KLX-1167; MBL 5,564 MT (adjusted for bending
diameter) and nominal effective working length 3.05 meters.
4x KimLift® synthetic round slings KLX-1167; MBL 5,564 MT (adjusted for bending
diameter) and nominal effective working length 4.57 meters.
2x KimLift® synthetic round slings KLX-1167; MBL 5,564 MT (adjusted for bending
diameter) and nominal effective working length 6.40 meters.

Designed, manufactured and tested in Malaysia by Future Synthetics (Malaysia)
Sdn Bhd to DNVGL-ST-N001. Witnessed and certified by DNVGL.

KimLift® Synthetic Round Slings

DATE
March to June 2021

BACKGROUND

Future Synthetics Pte Ltd designed and manufactured a total of 8 heavy lift slings for the Yunlin Wind Farm project.

When completed, Yunlin will be one of the biggest wind farms in Taiwan and provide clean electricity to more than 450,000 Taiwanese homes and offsetting
916,000 tonnes (t) of CO2 emissions a year.

The Yunlin offshore wind farm will be installed with 80 SG 8.0-167 DD offshore wind turbines from Siemens Gamesa Renewable Energy (SGRE). It will be the first
wind farm in Asia Pacific to use such turbines.

With 167m-diameter rotor and 81.4m-long blades, each direct-drive turbine will have a swept area of 21,900m² and a rated capacity of 8MW.

Equipped with high wind ride through (HWRT) system, the wind turbines are designed for smooth ramp down instead of immediate shut-down, when the wind speed exceeds 25m/s.

All slings were made with Engineered Length Control ® or strict length compliance.

SCOPE OF SUPPLY

4x KimLift® synthetic round slings KLX-428; MBL 2,142 MT (adjusted for bending diameter) and nominal effective working length 50.00 meters.

4x KimLift® synthetic round slings KLX-869; MBL 4,346MT (adjusted for bending diameter) and nominal effective working length 9.0 meters.

Designed in Singapore by Future Synthetics Pte Ltd and manufactured and tested in Malaysia to DNVGLST- N001 by Future Synthetics (Malaysia) Sdn Bhd.

KimLift® Synthetic Round Slings

DATE
May 2021

BACKGROUND

Future Synthetics designed and manufactured several high performance KimLift synthetic slings for the ONGC project in the Bay of Bengal.

The Cluster 2 fields lie in the deepwater KGDWN-98/2 Block located off the shore of the Godavari Delta on the east coast of India in water depths ranging from 300m to 3,200m.

SCOPE OF SUPPLY

6x KimLift® synthetic round sling KLX-212; MBL 916MT and nominal effective working length 4.00 meters.
3x KimLift® synthetic round sling KLX-187; MBL 907MT and nominal effective working length 2.00 meters.
6x KimLift® synthetic round sling KLX-153; MBL 767MT and nominal effective working length 2.00 meters and 4.00 meters.
4x KimLift® synthetic round sling KLX-48; MBL 205MT and nominal effective working length 5.00 meters.
1x KimLift® synthetic round sling KLX-37; MBL 186MT and nominal effective working length 26.00 meters.
2x KimLift® synthetic round sling KLX-75; MBL 375MT and nominal effective working length 7.00 meters.

Designed by Future Synthetics Pte Ltd and manufactured and tested at our facility in Malaysia to DNVGL-ST-N001. Witnessed and certified by ABS Consulting.